Operations Management Tools & Calculators

Production Cost Calculator

Calculate true production costs including labor, materials, overhead, and hidden expenses. Identify cost drivers and compare scenarios to find optimization opportunities.

Annual Production Volume units/year

Direct Labor Cost per Unit $ per unit

Material Cost per Unit $ per unit

Annual Overhead Costs $ per year

First-Pass Yield Rate %

Calculate Costs

Cost Analysis Results

Total Cost per Unit $0.00

Annual Total Cost $0

Quality Cost Impact $0

Cost Breakdown

Supply Chain Efficiency Analyzer

Assess your supply chain performance across key dimensions. Get benchmarked scores and identify priority improvement areas for inventory, logistics, and planning processes.

Average Inventory Turn Rate turns/year

Order Fill Rate %

Average Order Lead Time days

Forecast Accuracy %

On-Time Delivery Performance %

Analyze Performance

Supply Chain Scorecard

Overall Efficiency Score 0

Operations Maturity Assessment

Evaluate your operational maturity across lean principles, quality systems, planning processes, and continuous improvement culture. Receive a detailed maturity profile with development roadmap.

Lean Manufacturing Practices

Value stream mapping and waste elimination: Not implemented Initial awareness only Some areas mapped Systematic approach Continuous optimization

Standardized work and visual management: No standards in place Informal practices Documented for key processes Comprehensive standards Self-sustaining system

Quality Management

Defect prevention and root cause analysis: Reactive firefighting Basic tracking Structured problem solving Statistical methods Predictive prevention

Quality metrics and control systems: Limited measurement Basic metrics tracked Control charts used Integrated QMS Real-time control

Planning & Scheduling

Production planning sophistication: Ad-hoc manual planning Spreadsheet-based Basic MRP system Advanced planning tools AI-driven optimization

Demand forecasting and S&OP: No formal process Historical averages Statistical forecasting Collaborative S&OP Integrated business planning

Continuous Improvement Culture

Employee engagement in improvement: Top-down directives Suggestion programs Regular kaizen events Daily improvement activities Self-directed teams

Performance management and accountability: Unclear metrics Basic KPI tracking Regular reviews Integrated dashboards Real-time visibility

Generate Assessment

Operations Maturity Profile

Lean Practices

Quality Management

Planning Systems

Improvement Culture

Overall Maturity Level: